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Smart Manufacturing Blog

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Stu Johnson

Director of Product Marketing, Plex Systems

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stu-johnson

About the Author

Stu Johnson served as Director of Product Marketing of Plex Systems from June 2014 to March 2020.

Does Your EDI Reduce Errors or Increase Complexity?

Stu Johnson September 6, 2017

If you’re a supplier in the automotive supply chain, you know Electronic Data Interchange (EDI) guidelines well. You know it’s required by OEMs and Tier One suppliers and that failure to comply means getting locked out of the competitive landscape....

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Taking the Risk Out of Automotive Supplier Compliance

Stu Johnson August 9, 2017

Keeping up with industry requirements and regulations is critical if you’re an automotive supplier/manufacturer. If you don’t, you won’t be competitive for automotive business where compliance to ISO, and soon International Automotive Task Force (IATF), is a requirement not an option....

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How to Operationalize Quality Control on the Shop Floor

Stu Johnson July 14, 2017

Ensuring that quality controls are in place is a never-ending task for operations and quality managers. And it’s especially hard to do if you’re using manual, paper-based documentation. The key is to tie operational performance with a production control plan and work instructions that everyone has access to, and because plans are revised and instructions may change, it's ideal to have online…

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Why Manufacturing Traceability Is Key to Reducing Errors

Stu Johnson June 16, 2017

Paper records are prone to errors, difficult to manage, and may be impossible to find in a timely manner, like within two hours as the FDA requires. High profile recalls have increased in recent years and culpable manufacturers have paid high costs to their businesses and their brands....

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Automotive Manufacturers See the Future in Big Data

Stu Johnson June 6, 2017

Recently, I was thrilled to receive an invitation to participate on a panel at the recent inaugural SpeedNews AeroAuto Conference. For the past five years, SpeedNews focused its conference solely on the aerospace industry. This year, organizers brought professionals from the automotive industry together with leaders from the aerospace industry to share best practices....

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Award-Winning Manufacturer, Accuride, Transforms Business with Plex

Stu Johnson May 31, 2017

Running a profitable manufacturing business is no easy task. When faced with a decision to either invest, sell, or close up shop, it gets even tougher. Recently, I had the privilege of visiting Accuride Corporation’s Rockford, IL plant named “Gunite” in honor of a specific alloy the founder created back in 1854....

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Error-Proofing Your Manufacturing Business with a Single Source of Truth

Stu Johnson May 23, 2017

Your production operations are likely an automated and complex choreography of people and machines working together to produce products of predictable, repeatable quality. But manufacturing is complex and all the moving parts can be difficult to keep up with, which opens the door to mistakes....

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Before and After: Lean Manufacturing with Better Operational Control

Stu Johnson April 25, 2017

Are your lean efforts focused on delivering a few key results or do you have total operational control to enable continuous improvement? A true commitment to lean manufacturing can result in bottom line improvements throughout your company, not just in production....

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How Champion Plastics Uses EDI Integration to Stay Ahead in the Manufacturing Industry

Stu Johnson April 4, 2017

In today’s fast-paced world, manufacturers like Champion Plastics need speed and agility to quickly respond to constant market changes. Champion Plastics, a custom injection molding manufacturer of functional plastics for the automotive industry, was looking to change its Electronic Data Interchange (EDI) system to meet the needs of a large customer....

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North American Auto Manufacturing Suppliers: Why You Need to Digitize Your APQP Processes

Stu Johnson March 9, 2017

To be compliant with some automotive OEMs, you must show that you meet advanced product quality planning (APQP) standards—or you can’t compete. If you’re like a lot of the automotive industry suppliers we talk to, producing necessary documentation is mostly likely a time-consuming paper chase between customers, engineering, quality, and others. ...

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